Door Shutter AND FIXTURE FITTING WORKS

METHOD STATEMENT FOR Door Shutter AND FIXTURE FITTING WORKS

INTRODUCTION

This method statement describes the activities for door shutter fixing works to use on site. The purpose of this procedure is to provide guideline to carry out the door shutter fixing work at site and to ensure that proper quality control and documentation are maintained at site.

OBJECT

a.                   GFC Drawing.

b.                   Technical Specification

MATERIAL

          Door Shutter, Door fittings, Screws, Wood Primer, Enamel Paint

EQUIPMENTS AND TOOLS

      Right angle, Plumb, Drill machine, Screw driver (four head and minus head), marking         pencil, Light weight Hammer, Planer, saw, chisel, File,

HEALTH AND SAFETY PROVISIONS

 

1.    Proper stacking of material :

i)      Door shutter should be stacked horizontally over three wooden channel (4”X4” or 3”X5”) placed over flat surface.

ii)     Unloading and Storage shall be performed carefully so as to avoid any damage    to door shutters and fittings.

iii)    All material should be placed in dry, dust free, non corrosive atmosphere.

2.    General Precautions :

i)       Door fitting to be kept safely to control theft or being misplaced.

ii)     Door Shutter should be properly closed and locked after fixing to avoid getting damaged from wind.

PREPARATORY WORK

1.             Check plumb of door frame.

2.             Check orientation of door shutter with drawing.

3.             Ensure all hinges are free from rust.

4.             Make the door shutter in proper size by saw and planer. While resizing, both sides shall be cut equally to maintain the uniformity of door. After resizing, primer and paint shall be applied to the door frame.

5.             Primer and paint shall be applied on the door shutter before shifting, then after shifting to site, resizing shall be done, and primer and paint shall be applied on all edges of the door shutter, including top and bottom, then after fixing, final layer of paint shall be applied.

PROCEDURE

1.             Mark location of hinges on door shutter.

2.             Ensure a gap to be maintained of 5 mm between frame and shutter on all 4 sides.

3.             Use flat headed screws (35x8) mm to fix door shutter with hinges and ensure all screws are screwed properly by screw driver.

4.             Check free movement of door shutter on hinges by opening and closing door.

5.             Fixtures are to be fixed, Upper Tower bolt-10 inches, Lower Tower bolt-6 inches, Buffer at back side and a stopper in front, lock handles, L-Drop on main door shutter, mortice and cylindrical locks on door, and security chain and magic eye on main door.

6.             All fittings are to be covered with masking tape and Second Coat painting to be done.

7.             Remove masking tape from door fittings and clean properly.

WORKMANSHIP/INSPECTION

1.             Uniform gap should be maintained between frame and shutter on all sides.

2.             Door shutter and all fittings should operate smoothly.

3.             Screws should be counter sunk.

4.             L Drop screws shall be of 30X7 mm, steel screw (full and half threaded)

5.             Door shutter should be in plumb.

6.             Tower bolt should be working smoothly.

7.             Ensure checklists are filled during and after work.